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PLC Control Modular Orbital Welding Machine for Large Size Pipeline Construction

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PLC Control Modular Orbital Welding Machine for Large Size Pipeline Construction

Name: PLC Control Modular Orbital Welding Machine for Large Size Pipeline Construction
Brand: WINCOO
Price: 1800 USD

Wholesale PLC Control Modular Orbital Welding Machine for Large Size Pipeline Construction from china suppliers

Brand Name : WINCOO

Model Number : WQ-III

Certification : CE

Place of Origin : CHINA

MOQ : 1 set

Price : USD+1800~4680+set

Payment Terms : L/C, D/P, T/T

Supply Ability : 100 set/month

Delivery Time : 30 days

Packaging Details : Export package

Applicable Industries : Manufacturing Plant, Construction works

Marketing Type : New Product 2020

Condition : New

Welding Process : Orbital Welding

Material : Steel

Welding Torch : TIG Torch

Type : Orbital Welding Machine

Cooling Method : Water Cooling

Shape Of Tube : Round

Control System : PLC

Weight : 16

Welding Speed : 1-10 RPM

Showroom Location : None

Diameter Range : 2-48 inches

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Product Introduction

The WINCOO WQ-III is a modular, rail-based orbital welder for high-volume fabrication of long-distance pipelines. Its Automation PLC synchronizes a rotating welding head with adaptive fill-pass algorithms, enabling unmanned 6G welding of fixed pipes in factory settings.

PLC Control Modular Orbital Welding Machine for Large Size Pipeline Construction

Key Parameters

Category	Specifications
Pipe Compatibility	Diameter: 8–48 inches (200–1200 mm) • Wall Thickness: 4–30 mm
Welding Process	GTAW (TIG root) + SMAW/GMAW fill • Pulsed synergic modes
Rotation Control	0.1–2.0 RPM (servo-driven) • Torque: 25 Nm
PLC System	Rockwell CompactLogix • Supports PROFINET/EtherNet/IP
Power	220V AC • 250A output (60% duty cycle)
Program Memory	500 weld schedules • AWS D10.8/D10.12 preloaded templates
Repeatability	Weld bead placement: ±0.15 mm • Electrode alignment: ±0.5°

Core Features

1. Adaptive Welding Intelligence
- Auto-senses joint geometry (V-bevel, J-prep) and adjusts heat input per pass.
- Closed-loop current control via PLC-integrated arc voltage feedback.
2. Multi-Pass Optimization
- Automated crater filling and interpass temperature management.
- Post-weld data reports (voltage, current, travel speed) for NDT compliance.
3. Ergonomic Modularity
- Split-rail design for quick installation on fixed pipes.
- Remote pendant control (50m range) with live weld visualization.
4. Certification Ready
- Pre-qualified for ASME Section IX • Embedded PQR/WQR documentation.
- Password-protected weld procedure locks for audit trails.

Applications

Pipeline Fabrication Yards: High-speed welding of pipe spools for compressor stations.
Process Piping: ASTM A335 P11/P91 alloy welding in power plants.
Municipal Water Transmission: Corrosion-resistant cladding of ductile iron pipes.

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